Automation is at the heart of efficiency, and among the various power-automated systems, the pneumatic actuator plays an important role. These actuators are used in manufacturing, oil and gas and packaging industries. They are used because of their reliability, durability and robust performance. However, for novice users, the concept of a pneumatic actuator is vague and sometimes unknown. What exactly is a pneumatic actuator, and how does it work? Before relying on a pneumatic actuator supplier for the supply of different actuators, here’s a review of the same.
What is a pneumatic actuator?
A pneumatic actuator is a mechanical device which converts compressed air energy into mechanical motion. This converted motion can either be linear, moving back and forth in a direction, or rotary, moving in a circular direction. The motion is generated depending on the actuator’s design and application process. The actuator is the muscle of the automation system. It takes energy from the compressed air and turns it into movement.
Electric actuators generally rely on motors; however, hydraulic actuators use pressurised fluid. Pneumatic actuators, on the other hand, are clean and operate based on dry compressed air. Thus, these actuators are ideal for different industries where safe and fast motion control is required.
What is the working process of a pneumatic actuator?
Air supply and control signal
Compressed air is supplied from the air compressor to the actuator through the control valves. In this process, when the control valve opens, air flows into the actuator chamber.
Pressure builds up and conversion
When the air enters, it exerts pressure on the piston or diaphragm of the actuator. The air pressure moves the piston. The mechanical output is then transmitted to the connected device.
Exhaustion and return
When the control signal stops, the air is released or exhausted from the system by allowing the springs and the opposing air chambers to work and return the actuator to the same position.
What are the different types of pneumatic actuators?
Linear pneumatic actuators
These actuators are used where straight-line motion is required. They are used especially for opening and closing the valves and for pushing objects.
Rotary pneumatic actuators
These types of actuators are used for rotating the components. For example, they are used for turning the valves or the handles of the machinery. They are also used for adjusting the dampers.
What are the different types of pneumatic actuators?
They are ideal for different applications which need quick movement ns fast response time. The actuators are safe and reliable and do not pose a risk of spark or fluid leakage. Moreover, the actuators have very few moving parts, which means the maintenance cost for the same is also low.
A pneumatic actuator is an important component of modern automation. The simplicity and reliability of the actuator make it an indispensable tool across different industry sectors. Whether you need to control the valves or deliver the precision and power in different industries, then the use of pneumatic actuators is the best option.
For industries seeking long-term performance, choose Mead Engineering Services Ltd. We are a renowned pneumatic actuators supplier offering actuators, Airtac pneumatic valves, and production aid equipment. We not just help with quality components but also offer expert guidance, installation support and reliable after-sales service.